Key Points:
Regular Inspection of Critical Components
Check bolts and nuts weekly to prevent loosening due to vibration.
Inspect hoses for cracks, fraying, or leaks, and replace damaged ones immediately. Hoses exposed to 400 PSI pressure require monthly evaluations.
Air Filter Management
Clean or replace air filters every 500 operating hours. Clogged filters reduce efficiency by up to 20% and allow contaminants into the system.
For precision applications (e.g., medical devices), use filters with 5μm filtration, such as those with nylon mesh or brass elements.
Lubrication Best Practices
Use manufacturer-recommended oils (e.g., ISO VG32 turbine oil). Avoid mixing synthetic and mineral oils to prevent chemical reactions.
Monitor oil levels monthly and top up as needed to prevent overheating.
Drain Moisture Daily
Empty the condensate tank after each use to avoid corrosion and bacterial growth, especially in humid environments.
Follow Scheduled Maintenance
Adhere to the manual’s maintenance calendar for valve adjustments, belt tension checks, and separator replacements.