Regular preventive maintenance is critical to ensuring air compressor longevity and operational efficiency. Key practices include:
Daily Checks: Drain condensate from tanks, inspect oil levels, and ensure proper ventilation to prevent overheating. Clean intake vents and check for leaks or unusual noises.
Scheduled Servicing:
500 Hours: Replace oil filters and clean air filters using low-pressure compressed air.
2000 Hours: Replace air filter elements, oil filters, and inspect pipelines for leaks.
Annual Overhauls: Validate pressure relief valves, test motor insulation, and replace bearings or seals if worn.
Digital Tools: Adopt mobile checklists to streamline inspections, track maintenance history, and generate compliance reports (e.g., ISO 45001, OSHA).
Proactive maintenance reduces downtime by 30% and extends equipment lifespan by up to 15 years.